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Manhattan PKMS and WMS initiatives fail not because the platform lacks capability, but because implementations are designed around standard warehouse processes instead of your real-world operations. Your inventory workflows, RF gun processes, carrier compliance requirements, labor productivity models, and host system integrations require a solution tailored to your environment. SourceMash provides AS400 PKMS Implementation & Support Services that bridge both sides of the operation Manhattan PKMS and IBM i (AS400) platforms. We help organizations modernize and extend mission-critical RPG, COBOL, and CL applications, optimize warehouse execution, and integrate legacy and modern systems without the risk and disruption of a full platform rewrite.
Solution Area 01
A successful Manhattan WMS implementation starts with understanding how your warehouse actually operates—not how a standard software template assumes it should. SourceMash takes an operations-first approach, mapping your inbound, putaway, replenishment, picking, packing, and shipping workflows before configuring a single rule, template, or process.
Our team delivers end-to-end Manhattan WMS implementations aligned to your SKU profiles, labor models, carrier requirements, RF workflows, and host system integrations. The result is a warehouse platform designed around real operational performance, scalability, and long-term maintainability.
Configure ASN-based receiving, PO-based receiving, directed putaway, cross-docking workflows, vendor compliance controls, and warehouse inspection processes to improve inbound accuracy and throughput.
Optimize warehouse execution through zone picking, batch picking, cluster picking, pick-and-pass strategies, RF-directed workflows, and advanced wave management aligned with service-level commitments.
Deploy streamlined packing, manifesting, carrier labeling, parcel sorting, trailer loading, and outbound EDI processes that accelerate shipment execution and improve carrier compliance.
Improve warehouse productivity with velocity-based slotting, optimized pick paths, golden-zone utilization, seasonal re-slotting strategies, and automated slotting recommendations.
Implement Manhattan Labor Management capabilities including engineered labor standards, productivity tracking, associate performance dashboards, and incentive program support.
Configure replenishment automation, cycle counting, inventory accuracy controls, location-based management, and LPN tracking to maintain inventory integrity across the facility.
Detailed mapping and optimization of receiving, storage, replenishment, fulfillment, and shipping operations before configuration begins.
Seamless connectivity with ERP, OMS, TMS, EDI, AS400, and enterprise systems that support warehouse operations.
Structured train-the-trainer programs and role-specific user training that accelerate adoption and operational readiness.
Comprehensive deployment assistance, hypercare support, issue resolution, and post-launch optimization to ensure operational stability.
Solution Area 02
Manhattan PKMS remains a preferred platform for complex retail, grocery, 3PL, and high-volume fulfillment operations where standard warehouse processes are not enough. SourceMash helps organizations configure PKMS around their specific distribution model, operational requirements, compliance standards, and customer service commitments rather than relying on generic configurations.
Our team delivers PKMS solutions for store replenishment, omnichannel fulfillment, e-commerce distribution, and multi-client 3PL environments. From custom pick strategies and value-added services to retailer compliance and returns management, we align PKMS with the realities of your warehouse operation.
Configure store-sequenced fulfillment, retailer compliance packing, SSCC labeling, ASN generation, and store-ready distribution workflows that support large retail supply chains.
Design SLA-driven wave management, parcel manifesting, order prioritization, and fulfillment workflows that support high-volume direct-to-consumer operations.
Enable secure client separation, custom workflows, billing capture, inventory visibility, and customer-specific reporting for third-party logistics providers.
Configure warehouse processes for kitting, ticketing, labeling, gift wrapping, personalization, repackaging, and other customer-specific fulfillment requirements.
Implement structured RMA workflows, product grading, inventory disposition routing, credit processing, and returns analytics to improve reverse logistics efficiency.
Manage cartonization rules, mixed-SKU packaging, carton content labeling, retailer compliance standards, and serialized product tracking requirements.
Configure zone-wave, cluster, batch, aisle-sweep, and SLA-driven picking strategies that optimize labor productivity and order throughput.
Support retailer-specific requirements including Walmart, Target, Home Depot, grocery distribution networks, and other compliance-driven supply chains.
Enable shared inventory operations supporting both store replenishment and direct-to-consumer fulfillment without inventory conflicts.
Implement client-specific service models, operational controls, billing automation, and real-time inventory visibility across multi-client warehouse environments.
Solution Area 03
IBM i (AS400) platforms continue to power many of the world's most critical warehouse, distribution, finance, and operational systems. SourceMash helps organizations maintain, modernize, and extend these environments without risking the business logic that has supported operations for decades.
Our IBM i specialists develop and support RPG, RPGLE, COBOL, CL, DB2 for i, and integration technologies that connect legacy AS400 applications with modern warehouse management, ERP, e-commerce, and supply chain platforms. Whether you need application enhancements, database optimization, automation, or system integration, we deliver solutions that preserve platform stability while enabling future growth.
Design, enhance, and modernize RPG applications using current RPGLE development standards, modular service programs, subprocedures, and maintainable coding frameworks.
Develop CL, CLP, and CLLE solutions for batch automation, job scheduling, subsystem management, messaging workflows, and operational process control.
Optimize IBM i databases through physical and logical file design, SQL development, indexing strategies, stored procedures, and data integrity controls.
Maintain and enhance existing DSPF applications while improving usability, navigation, and operational efficiency within traditional IBM i environments.
Build and maintain operational reports, warehouse documents, barcode labels, shipping labels, and print solutions supporting supply chain execution.
Support existing COBOL, RPG III, and RPG/400 applications with ongoing enhancements, issue resolution, compliance updates, and system integration requirements.
Extend the life of critical IBM i applications through structured modernization and enhancement strategies without disruptive platform replacement.
Connect AS400 systems with Manhattan PKMS, ERP platforms, e-commerce applications, APIs, MQ messaging, and modern business systems.
Improve system performance, scalability, and reliability through database tuning, index optimization, and workload management.
Reduce manual effort through job automation, workflow orchestration, scheduling enhancements, and operational control frameworks.
Solution Area 04
Modernizing IBM i (AS400) applications does not always require a costly and risky platform replacement. In many cases, organizations can retain their proven RPG-based business logic while transforming the user experience, integration capabilities, and infrastructure that support it. SourceMash helps businesses modernize IBM i environments through a practical, low-risk approach focused on delivering operational value without disrupting critical processes.
Our modernization strategies range from green-screen transformation and API enablement to cloud migration, RPG modernization, and Manhattan platform upgrades. Every recommendation is based on business requirements, technical complexity, and long-term maintainability—not a one-size-fits-all replacement strategy.
Transform traditional 5250 interfaces into modern browser-based applications while retaining the proven business logic that powers daily operations. Improve usability, reduce training requirements, and enhance user productivity without rewriting core applications.
Expose RPG and RPGLE business logic through secure REST APIs, enabling seamless integration with modern applications, mobile platforms, warehouse systems, and enterprise software.
Move IBM i workloads from aging on-premise infrastructure to modern cloud-hosted environments while preserving application stability and minimizing operational disruption.
Execute phased migrations from legacy Manhattan PKMS environments to Manhattan Active WM (WMOS), including process mapping, data migration, system integration, testing, and user adoption support.
Modernize legacy RPG/400 applications through source conversion, ILE adoption, modular service programs, and free-format RPGLE development to improve maintainability and scalability.
Optimize existing DB2 for i environments or migrate data to modern platforms through replication, synchronization, performance tuning, and structured cutover planning.
Replace legacy green-screen interfaces with responsive web applications that improve efficiency, accessibility, and user adoption while preserving core business functionality.
Enable legacy IBM i applications to communicate with modern ERP, WMS, eCommerce, cloud, and enterprise platforms through standards-based APIs.
Modernize hardware and hosting environments through IBM i cloud migration, infrastructure optimization, and managed platform services.
Develop phased modernization roadmaps that balance operational stability, business continuity, technical debt reduction, and future scalability.
Solution Area 05
Warehouse and supply chain platforms only perform as well as the systems connected to them. SourceMash designs and implements reliable integration frameworks that connect Manhattan WMS, Manhattan PKMS, IBM i (AS400), ERP platforms, OMS solutions, carriers, retailers, and trading partners into a seamless operational ecosystem.
Our integration approach is driven by business requirements, transaction volumes, latency expectations, and trading partner standards. Whether you need EDI connectivity, real-time API integrations, message-based architecture, or ERP synchronization, we ensure critical warehouse data flows accurately, securely, and without disruption.
Implement retailer, carrier, supplier, and 3PL EDI connectivity with partner-specific mapping, compliance validation, acknowledgements, and document processing workflows.
Connect warehouse operations with leading ERP and order management platforms to synchronize orders, inventory, shipments, receipts, and operational data.
Enable direct integration with parcel, freight, and logistics providers for real-time shipping, labeling, rate shopping, tracking, and delivery management.
Build reliable asynchronous integration architectures using enterprise messaging platforms for high-volume warehouse and supply chain operations.
Leverage enterprise middleware solutions to manage routing, transformation, orchestration, monitoring, and governance across complex integration landscapes.
Enable secure communication between warehouse applications, AS400 systems, cloud platforms, eCommerce channels, and third-party business applications.
Support retailer-specific EDI requirements including Walmart, Target, Home Depot, Amazon, and other major trading partners with compliant document exchange.
Ensure seamless movement of orders, inventory, receipts, shipments, and operational updates between warehouse and business systems.
Provide accurate operational data across fulfillment, transportation, inventory, and order management environments through real-time integrations.
Design secure, resilient, and future-ready integration frameworks that support business growth, system modernization, and evolving supply chain requirements.
Solution Area 06
Your warehouse already generates thousands of operational data points every day—from receiving and putaway to picking, packing, shipping, and inventory movements. The challenge is transforming that data into actionable insights that improve productivity, inventory accuracy, labor performance, and service levels.
SourceMash builds reporting and analytics solutions for Manhattan WMS, Manhattan PKMS, and IBM i (AS400) environments, helping warehouse leaders move beyond static reports and gain real-time operational visibility. Our dashboards combine warehouse, inventory, labor, carrier, and host-system data into actionable performance intelligence that supports faster and better decision-making.
Gain a live view of warehouse performance, including active waves, order backlog, carrier cut-off commitments, dock activity, and fulfillment progress across the distribution center.
Measure workforce performance through detailed productivity reporting, labor utilization metrics, task completion rates, and engineered labor standard comparisons.
Track shipping performance across carriers, service levels, and order profiles while identifying root causes of shipment delays and fulfillment exceptions.
Improve inventory accuracy and warehouse efficiency through SKU velocity analysis, cycle count performance, inventory variance monitoring, and slotting recommendations.
Monitor retailer compliance performance, chargeback trends, ASN accuracy, labeling requirements, and fulfillment quality to reduce costly compliance penalties.
Track IBM i operational health with visibility into batch processing, job queues, database performance, system resource utilization, and critical infrastructure alerts.
Build reporting models around critical distribution metrics including fill rate, order accuracy, lines per man-hour, dock-to-stock time, and order cycle performance.
Deliver executive and operational dashboards using Power BI, Tableau, Looker, and custom reporting environments tailored to warehouse operations.
Extract, transform, and organize WMS, PKMS, ERP, and IBM i data into scalable reporting structures designed for performance and analytics.
Turn warehouse data into actionable recommendations that improve labor productivity, inventory control, fulfillment speed, carrier performance, and overall supply chain efficiency.
Solution Area 07
Warehouse platforms and IBM i environments require continuous support long after go-live. As operations evolve, new carriers are added, compliance requirements change, distribution networks expand, and warehouse processes require ongoing optimization. SourceMash provides dedicated managed support services that keep Manhattan WMS, Manhattan PKMS, and AS400 environments operating reliably, securely, and efficiently.
Our managed services model gives you access to experienced WMS and IBM i specialists who understand your warehouse configuration, integration landscape, business processes, and operational priorities. From incident management and enhancement delivery to proactive monitoring and user enablement, we help ensure your warehouse technology continues to support business growth.
Rapid response and resolution for production issues affecting warehouse operations, system integrations, RF devices, EDI transactions, print services, and IBM i processes.
Deliver ongoing improvements to warehouse workflows, carrier setups, picking strategies, wave templates, labels, reports, and operational configurations.
Access dedicated RPG, RPGLE, COBOL, CL, and DB2 development resources for system enhancements, application updates, integrations, and ongoing maintenance.
Monitor and maintain EDI, API, ERP, OMS, carrier, and host-system integrations to ensure reliable warehouse data exchange and operational continuity.
Track IBM i performance, database activity, storage utilization, batch processing, job queues, and infrastructure health to prevent operational disruptions.
Provide continuous training for warehouse supervisors, administrators, support teams, and IBM i operators to improve internal capabilities and reduce operational dependency.
Flexible support models ranging from break-fix assistance to full operational ownership, aligned with the size and complexity of your warehouse environment.
Ongoing management of enhancements, configuration updates, process refinements, and operational improvements that keep systems aligned with business needs.
Prevent issues before they impact operations through system monitoring, health reviews, alert management, and performance optimization.
A named support resource with deep Manhattan WMS, PKMS, AS400, IBM i, integration, and supply chain domain knowledge supporting your environment over the long term.
A structured, operations-focused methodology designed specifically for warehouse and distribution environments. Every phase delivers a validated, testable outcome before progressing to the next stage, ensuring Manhattan WMS, PKMS, and IBM i solutions align with real operational requirements.
The success of a modern warehouse operation depends on more than a WMS alone. From Manhattan WMS and PKMS execution to IBM i application development, EDI transactions, system integrations, analytics, and cloud modernization, SourceMash supports every technology layer required to keep distribution centers running efficiently, accurately, and at scale.
Credentials & Expertise
At SourceMash, our team combines deep expertise across Manhattan WMS, Manhattan PKMS, IBM i (AS400), warehouse operations, supply chain integrations, and enterprise modernization initiatives. From distribution center implementations and PKMS optimization to RPG development, EDI connectivity, and IBM i modernization, we help organizations manage complex warehouse technology environments with confidence.
Perspectives, research, and practical guidance from our enterprise technology experts.
Tell us about your business challenge. Our experts will respond within one business day with initial thoughts and next steps.
Everything you need to know before reaching out to us.
Can You Support Both Manhattan PKMS and the IBM i (AS400) Backend?
Yes. This combined expertise is one of the key differentiators behind our AS400 PKMS Implementation & Support Services. Most WMS consultants focus primarily on the Manhattan application layer, while traditional IBM i specialists focus only on the AS400 environment. SourceMash works across both.
This is important because many warehouse performance and support issues occur where the two platforms interact—host system integrations, DB2 for i database performance, RPG and CL program dependencies, batch job timing, inventory synchronization, wave processing, and interface management. By supporting both the Manhattan WMS/PKMS layer and the IBM i backend, we eliminate the handoffs and vendor coordination challenges that often slow issue resolution and increase operational risk.
Our AS400 Environment Contains 20–30-Year-Old RPG Programs With No Documentation. Can You Still Work On Them?
Yes. Undocumented RPG and RPGLE applications are common in mature IBM i environments, and our team is experienced in analyzing, maintaining, and enhancing legacy business-critical applications.
Before any modification takes place, we conduct a structured discovery and documentation process. This includes reviewing program logic, tracing data flow relationships, analyzing DB2 for i file structures, identifying integrations, and documenting operational dependencies. Understanding how the application functions before making changes is essential to preserving the stability of systems that may have been running reliably for decades.
In some situations, we may recommend exposing stable legacy programs through service programs or APIs rather than modifying the underlying code directly, reducing risk while still enabling modernization and integration objectives.
How Do You Approach Manhattan PKMS to Manhattan Active WM (WMOS) Migrations?
PKMS-to-WMOS migrations require careful planning because the two platforms differ significantly in architecture, functionality, integration models, and operational workflows.
Our approach begins with a comprehensive gap assessment that evaluates current PKMS configurations, customizations, integrations, warehouse processes, and reporting requirements against WMOS capabilities. This helps identify process changes, redevelopment needs, and operational impacts before implementation begins.
Rather than recommending a high-risk, single-event cutover, we typically implement migrations in controlled phases. Functional areas such as receiving, inventory management, or outbound fulfillment can be transitioned incrementally with parallel validation periods. We also redesign ERP, EDI, carrier, and host-system integrations using modern WMOS integration frameworks to ensure continuity throughout the migration process.
How Do You Handle Retailer EDI Compliance Requirements?
Retailer compliance extends beyond simply exchanging EDI documents. Each retailer has specific operational, labeling, packaging, ASN, and shipment requirements that directly affect warehouse execution and chargeback exposure.
Our team supports EDI implementation and certification for major retailers and trading partners, including requirements related to purchase orders, advance ship notices, invoices, acknowledgements, carton labeling, SSCC compliance, and retailer-specific fulfillment standards.
In addition to technical EDI mapping, we manage trading-partner onboarding, testing, certification activities, exception handling, and compliance validation. This helps shorten implementation timelines while reducing the risk of shipment delays, retailer penalties, and operational disruptions.
Can You Help Move IBM i (AS400) Systems To The Cloud?
Yes. Many organizations are evaluating cloud hosting options for IBM i due to aging hardware, infrastructure costs, disaster recovery requirements, and long-term operational planning.
We assess your current IBM i environment, including operating system levels, application dependencies, software licensing considerations, integration requirements, and network connectivity needs. Based on those factors, we recommend the most suitable hosting model, whether through IBM Power Virtual Server, Skytap on Azure, or a managed IBM i hosting provider.
Our migration process includes environment validation, infrastructure configuration, connectivity testing, parallel-run verification, and cutover planning. In most cases, existing RPG, COBOL, CL, and DB2 for i applications continue running without modification, allowing organizations to modernize infrastructure while preserving proven business logic and warehouse operations.